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    Hänel Lean-Lift Storage System

    Brand: Hänel
    Product Code: Hänel Lean-Lift®

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    Hanel Lean-Lift® (Vertical Lift Module)

    FLEXIBILITY, EFFICIENCY & COST-EFFECTIVENESS
    With the Hanel Lean-Lift® VLM, we offer you a first-class, high-tech system for storage organization and materials handling that saves time, storage space and costs, and enables a much more efficient workflow.
    ADVANTAGE

    Over 60% more space
    The Hanel Lean-Lift® VLM, uses the available room height – in a similar way to a high-bay warehouse or miniload system. Unlike these, however, it stores parts in height-optimized positions so that no space is lost. This produces maximum storage capacity on a minimal footprint. This in turn saves costs and helps to utilize the area dedicated to storage more economically.

     

    Optimal parts management
    The state-of-the-art Hänel microprocessor controllers can be used as stand-alone inventory management systems or communicate with customers’ own data processing systems. An up-to-date overview of inventory is ensured at all times.

     

    Efficiency
    Countless companies throughout the world use the Hanel Lean-Lift® VLM to increase the cost-effectiveness of their warehousing and materials handling. Hänel VLM also offers customized special features to get even more efficiency out of the Hanel Lean-Lift®. One highlight is the Hänel EcoDrive – efficient energy recovery with the Hänel Lean-Lift®.

     

    Ergonomic and safe
    The ergonomic design minimizes the physical strain for employees at work. And Hänel goes far beyond the requirements of today’s safety standards.

     

    We are committed to environmental protection
    It goes without saying that production at our three plants meets the latest environmental guidelines. Only environmentally friendly, recyclable materials are used. But it’s not only the production that lives up to Hanel’s ecological principles – even the Hanel Lean-Lift® itself does so. Moreover, the Hänel EcoDrive makes a contribution toward reducing CO2 emissions.

     

    Fast and efficient
    The Hanel Lean-Lift VLM brings the requested item automatically to the access area in seconds, where it can be retrieved at the optimum ergonomic height. Goods to man is the motto instead of man to goods. Access times are radically reduced and order-picking performance substantially improved.
    THE RIGHT DECISION
    If you want to improve your intralogistics concept and reduce costs, you should talk to the specialists at Hänel first. They will work with you to develop your own ‘tailor-made VLM intralogistics concept’.

    Multifunction Container
    Everything the user wants. 100 % individuality for our customers – the right container for every requirement!
    DIFFERENT SIZES OF HANEL MULTIFUNCTION CONTAINERS
    Hanel offers a variety of contain­er widths and depths. This means the containers can be adapted individually to the stored goods!

    Width: 840/1, 300/1, 640/1, 860/2, 060/2, 300/2, 460/2, 860/3060 or 3260 mm

    Depth: 635/825/1047 or 1270 mm

    And a wide range of accessories are available, such as tool inserts, molded trays for small parts, holders for milling cutters, and other separators, which compliment the Hänel Lean-Lift®, turn­ing it into a complete intralogistics system that saves costs, makes optimum use of space, makes work easier and minimizes distribution times!
    OUR SPECIALISTS WOULD BE HAPPY TO DEVELOP A TAILORED SOLUTION FOR YOUR STORAGE REQUIREMENTS
    Hanel offers special-purpose solutions to hold, for example, arbors, bars, rollers, sheet material, boards, SMT reels, hanging garments, rollable storage goods, sleeve rolls, and drawings of all formats right up to A0 size.
    SOLUTIONS FOR THE ELECTRONICS INDUSTRY – VLM
    The Hanel Lean-Lift® Vertical Lift Module (VLM) offers the electronics industry further advantages: The containers can be given an antistatic coating, if necessary, to protect sensitive electronic components. And Hänel supplies containers that can be electrified with an electronic plug-in contact at the rear.
    THE PLUSES
    • Hanel multifunction containers always retain their shape and are absolutely distortion-free.
    • No limitation to their usability.
    • Smooth running thanks to modern plastic slide technology.
    • Integrated grips.
    • Optionally available with slots punched round the inside for customized dividers.
    • Variable attachments of different heights.
    • Different container sizes to suit requirements.
    • Payload capacity per container of up to 1,000 kg.
    • Galvanized – with environmentally friendly powder-based finish on request.

    The Access Point
    The access point of the Hanel Lean-Lift®  Vertical Lift Module (VLM) is truly multi-talented
    It protects the user and it weighs, measures, photographs and identifies the storage items. The smooth-action rollers make storage and retrieval operations a breeze. Shelf retrieval and put-away can also be performed automatically.

    The interior lighting makes sure you can ‘keep an eye on things’. A compartment sublevel indicator or the Pick-o-Light® system guarantee error-free retrieval. Hänel offers individual equipment variants for every need.
    All these are ideas the Hanel specialists have developed over their many years of experience – and from which you benefit.
    Safety light curtain
    The Hanel light curtain guarantees maximum safety for the operators as they pick and put.
     

    		 Optimum storage assignment based on precise height measurement of goods

    Accurate height measurement for storing containers in the optimal packing density. Height-measuring light barriers spaced at 25 mm, 37.5 mm, 75 mm, 90 mm or 125 mm.

    When the container is drawn in, the highly accurate light barriers measure the articles, and the Hänel microprocessor control system finds the optimum storage location in the Hanel Lean-Lift® VLM. At the same time a protruding goods check is carried out. With its height sensors, profile wall and Hänel container technology, the Hanel Lean-Lift® VLM provides vertical optimization and height optimization in one!
    Accurate weights recorded with the Hänel weighing device

    The Hanel Lean-Lift® Vertical Lift Module (VLM) is equipped with a weight management system as standard. As an option, an electronic 4-point weighing system can be used to weigh each container in the access point without any loss of time. The current weight is then shown on the keyboard display.

    The weighing device allows the maximum load of the individual containers and that of the entire lift to be record­ed. The additional payload is determined with the tare function.

    The Drive Components

    SPEED IS OUR DRIVING FORCE. FAST, EFFICIENT AND QUIET.
    High traversing speeds, low noise levels and accurate positioning are characteristics of the Hanel Lean-Lift Vertical Lift Module (VLM)
    Hanel Lean-Lift® Vertical Lift Module (VLM) new generation in a high-speed version
    The Hanel Lean-Lift® Vertical Lift Module (VLM) is available in a high-speed version. The vertical speed of travel, for example for containers with a load capacity of up to 500 kg, is 2.3 m/sec with an empty extractor, and 1 m/sec with a loaded extractor. Horizontally the extractor travels jolt-free at a speed of 0.5 m/sec.

    Moreover each Hanel Lean-Lift® is equipped with a soft start control with frequency converter.
    The advantage: Gentle and rapid acceleration and braking.
    The vertical carriage (extractor) has 4-point suspension…

    This has enormous advantages:
    • No tilting of the extractor.
    • No problems with certain load imbalances, especially with heavy loads, and therefore a longer lifecycle.
    • Easy maintenance access from the side.
    • Easy attachment of the arresting device for the extractor.

    		 …and time-proven, low-noise 4-chain technology!

    • Roller chains are durable, so no fatigue failures.
    • Long lifecycle.
    • No replacement necessary at fixed service intervals.
    • Roller chains have a high rate of efficiency (98%).
    • Accurate positioning because of high rigidity.
    • No slip on emergency stops.

    Highly efficient and powerful motors allow the extractor to achieve travel speeds of up to 2.3 m/sec

    		 The Hanel EcoDrive® – CO2 reductions thanks to efficient energy recovery

    In the Hanel Lean-Lift® EcoDrive®, a frequency converter converts the kinetic energy of the descending extractor into electrical energy and feeds it back into the electrical supply system.
    Depending on the traversing rate, up to 40% of the energy fed in for the upward run can be returned to the supply network.

    The Key To More Flexibility
    The Hanel Lean-Lift® Vertical Lift Module (VLM) system offers unlimited variation possibilities.
    Each Hanel Lean-Lift® Vertical Lift Module (VLM) can be used as a stand-alone system. By adding other Hanel Lean-Lifts® you can expand or alter your storage capacity at any time without any problem.
    Making maximum use of the available space
    Hanel Lean-Lifts® Vertical Lift Module (VLM) can be installed next to each other and even span several building levels, with multiple access points one above the other.

    This creates the maximum possible storage space on a minimal footprint.

    Height changes can be made post-installation using solid slot-in joints with plug welds.

    The Hanel service team also takes care of relocations quickly and reliably.
    The pluses
    • Every square meter is optimally used – the essence of economic efficiency.
    • Easy adjustment to operational requirements.
    • More than one person at a time can operate the lift and process jobs.
    • Improvement in storage management.
    • Greater flexibility with step-by-step expansion.
    • Clearly definable and manageable investment.
    Two groups of Hanel Lean-Lifts® Vertical Module System spanning multiple floors were docked onto the building from the outside so that the production area wasn’t sacrificed. Each Hanel Lean-Lift® VLM can be used as a stand-alone system.

    The store is gradually expanded by adding further Hanel Lean-Lifts® as needs grow. The Hanel Lean-Lifts® can even be combined to span several floors.

    Automotive Industry
    Central Parts Storage for Service & Repair Shop
    Cochran Automotive
    Cochran Automotive was founded in 1965 as a local dealership and has since become one of the leading automobile dealers in Western Pennsylvania. Cochran Automotive is among the foremost dealerships in the United States and maintains three branch locations, 10 showrooms and 13 franchises for new cars.Integrated spare parts storage
    In order to expand the service area without having to construct an additional building, this Buick/GMC dealership in Monroeville installed a Hänel Lean-Lift® and a Hänel Rotomat® centrally in the repair shop area. These storage systems protect all parts from dust, dirt and unauthorized access.Maximum storage volume within a small footprint
    Thanks to the enormous amount of space saved, all of the parts formerly kept in a large shelf depot are now stored in just two Hänel systems. Everything is available from a central retrieval area in the vehicle service area.Easy integration in the existing IT system
    Both lift systems were connected with the dealer‘s existing data management system. This ensures constant inventory monitoring and control while also increasing overall productivity.

    Electronic Industry
    Variable compartments in the Hanel Rotomat® is perfect for our inventory​!
    The wide choice of dimensions for the Hänel Rotomat® Industrial Carousels offers the right solution for every size of company.

    Andreas Müller Electronic GmbH is a small company that has been developing and manufacturing electronic sub-assemblies for industrial applications for over ten years.

    Its main focus is as a service provider in the field of printed circuit board assembly. 2 Hänel Rotomat® industrial carousels, placed centrally in the production hall, act as a store for a wide range of components.

    The variable dividers and inserts for the shelves are ideal for this purpose. With the lockable sliding doors, sensitive electronic subassemblies can be buffered in a protected and dust-free environment.

    Defining the storage locations of the respective articles in the enterprise resource planning system means that they can be found quickly and reliably.

    Like other companies, Andreas Müller was able to gain more area for production by installing this space-saving system.

    A good example proving that Hänel storage systems can be used efficiently in small manufacturing workshops.

    ESD Electronic Industry
    After intensive research we decided there was only one choice for us – Hanel Rotomat®!
    Shorter setup times due to ESD-approved storage of electronic components in the production hall

    The Mikrolab company develops sub-assemblies for digital technology. It carries out development for customers and also manufactures its own products.

    It needs to store large amounts of electronic components for pc board assembly.

    A Hanel Rotomat® Industrial Carousel with shelves coated in antistatic paint and fitted with varied dividers and inserts is used as a central store. The setup times for the production machines have been slashed as a result.

    The production area has been increased since space was saved by replacing the conventional rack systems.

    The component data entered and movements booked by barcode scanner. This ensures that an overview of the inventory situation is guaranteed at all times.

    After detailed Internet research, Mikrolab selected Hänel Büro- und Lagersysteme as their partner because of their market position.
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